Since the 1970s, CAMPEN Machinery A/S has supplied reliable airlaid equipment to nonwovens producers worldwide. Our airlaid pilot line helps you test ideas before major investment. You receive finished samples, process data and clear recommendations for scale-up.
The airlaid pilot line supports structured product development and documented decisions. You can validate raw materials, recipes, product properties and process settings. This reduces technical risk before you commit to full-scale airlaid production.
Our airlaid test centre turns your concept into verified production results. Some customers also refer to it as an airlaid test center. We support you from trial planning to scale-up guidance. You leave with samples and a practical data package.
An airlaid pilot line trial can support many development tasks. You can test absorbency, bonding strength, density, thickness and basis weight. You can also compare suppliers through structured raw material testing.
The pilot line combines key modules used in modern airlaid production:
We can test virgin, recycled and biodegradable fibres. We can also run trials with functional powders, binders and additives. Our airlaid process specialists adjust parameters during the trial. This helps optimise quality, cost, safety and production stability.
The airlaid pilot plant is relevant for many manufacturers. You may buy airlaid externally today or plan in-house airlaid production. You may also have a new material concept requiring pilot-scale testing. In each case, the testing facility helps validate production before investment.
We bring decades of nonwovens experience to each trial. We design equipment, run trials and support scale-up projects. Our focus is uptime, operator safety and consistent product quality. You work directly with specialists in airlaid technology.
When you use our airlaid pilot line, you get practical support:
We help you benchmark fibre recipes, bonding systems and line speeds. This can reduce fibre consumption and improve product properties. Your operators can also join trials for hands-on learning. This makes future ramp-up easier and safer.
Our airlaid test line supports confidential co-development projects. We sign NDAs and manage sample handling with clear procedures. We can restrict access during trials when required. You control what we share and when.
The hammer mill prepares pulp or roll goods for stable feeding. Metered fibre feeding controls supply to the forming head. This helps reduce web variation and avoid unnecessary scrap.
The forming head is designed for even fibre distribution. Adjustable settings help control density, thickness and basis weight. You can validate performance at different speeds and recipes.
The spray system applies binders, lotions or functional additives. Precise dosing helps control cost and bonding strength. It can also reduce dust and improve workplace safety.
The oven supports stable thermal bonding and curing conditions. Reliable temperature control helps protect product integrity. This can reduce rework and improve repeatable quality.
We record key parameters and product measurements during trials. Our team reviews the data with you after testing. This helps identify settings for leaner future production. It also supports better quality control on a full-scale line.
The airlaid pilot line can also support sustainability goals. Recycled and biodegradable fibres can be tested under controlled conditions. Product development work can improve material use, efficiency and performance.
A successful trial starts with clear targets. You define product type, raw materials and desired properties. We prepare a test plan with relevant process settings, measurements and deliverables.
Typical deliverables include finished samples, process observations and documented production data. The results help you assess feasibility, product quality and scale-up requirements. They also support internal approvals and customer discussions.
Considering in-house airlaid production? Talk to CAMPEN about airlaid technology, pilot testing and line configuration before you invest. Learn more about CAMPEN’s airlaid solutions or explore our airlaid test center.
Jens Erik Thordahl
Senior Airlaid Specialist