Turnkey airlaid production line for stable and efficient manufacturing

Since the 1970s, CAMPEN Machinery A/S has supplied nonwoven machinery to manufacturers worldwide. Our team combines process knowledge, robust engineering and practical project delivery. If you want in-house airlaid capacity, we can deliver a turnkey airlaid production line. It is designed around your product goals, quality targets and investment plan.

We design, manufacture, install and support complete airlaid plants. You get one partner, one interface and one accountable project plan. This helps reduce complexity and supports a controlled move into stable production. It also gives your team a clear path from concept to qualified output.

Complete line configuration for airlaid production

We configure each complete airlaid production line around your fibres, additives and end use. A typical line includes fibre opening, web forming, bonding, drying, winding and packaging. Full line integration and central control help keep production stable and easy to operate.

Your turnkey airlaid production line can process fluff pulp, synthetic fibres and SAP. Stable dosing and dispersion help reduce dust and improve product consistency. We support working widths from 1.2 to 3.6 m, depending on product requirements.

Line speeds can reach up to 300 m/min, depending on basis weight and product type. Basis weights from 20 to 800 g/m² are supported. Trials in our airlaid test centre help reduce technical risk before investment.

Configured production supports hygiene, wipes, absorbents, filtration and pads.
Stable forming and bonding help secure uniform thickness and absorption.
Recipe control can shorten changeovers and reduce start-up waste.
Closed-loop controls help keep GSM and SAP rates within specification.
Heat recovery and efficient fans can lower energy costs per tonne.

Reliable airlaid machinery and process integration

Robust equipment from fibre to finished roll

Our airlaid machinery covers the full production process. High-efficiency fibre openers help reduce energy use and dust levels. Precision web formers help secure even distribution and controlled layer build-up.

Bonding can be thermal, latex, multi-bond or hybrid. We match the bonding method to your product and performance needs. Through-air dryers and compact ovens provide reliable drying with controlled airflow.

Calenders, winders, slitters and packaging systems complete the airlaid turnkey system. Each module is engineered for uptime, safety and easy access. Clear guarding and service points help your team work safely and efficiently.

Energy-optimised fans and heat recovery help reduce kWh per tonne.
Dust management and filtration support clean and safe production.
ATEX-compliant designs can improve plant safety and approval processes.
Modular layouts can fit space limits and future capacity upgrades.
Predictive maintenance options can reduce unplanned production stops.

Integrated control across the complete line

We deliver one automation platform across the turnkey airlaid production line. Operators get a clear HMI with recipes, alarms and quality data. Harmonised controls support stable ramp-up, steady running and controlled shutdown.

Data logging and OEE tools support audits and continuous improvement. Quality dashboards help track GSM, thickness, bonding and absorption. Remote support can speed up troubleshooting and reduce downtime.

Real-time monitoring helps maintain product quality within agreed limits.
Open interfaces support MES, ERP and laboratory system connections.
Clear alarms help operators react quickly and reduce scrap.

Project delivery for airlaid production investment

One accountable partner from concept to start-up

We support your project from early concept to start-up. This helps first-time producers reduce risk when moving production in-house. It also helps established producers expand capacity or product range.

We handle trials, concept design, ROI input and layout engineering. Manufacturing, line assembly, FAT, installation and SAT follow the same plan. This turnkey scope helps simplify procurement and project management.

Your team receives operator training and maintenance coaching. Clear manuals and spare parts packages support daily operation. We plan start-up with you to reach target quality and volume faster.

Defined milestones help protect schedule, budget and internal resources.
Realistic ramp-up planning can protect working capital and delivery commitments.
Structured training helps crews run the line safely and efficiently.
Lifecycle support keeps the complete airlaid line productive over time.

Service that supports uptime and performance

Our service teams provide remote diagnostics, site visits and upgrades. We also offer audits for OEE, energy use and changeover time. Traceable spare parts help keep maintenance planned and controlled.

When your portfolio grows, we can adapt your complete airlaid plant. Capacity upgrades, new bonding methods or extra unwinds can be added. This helps extend line value with limited production disruption.

Planning a reliable airlaid production line

Are you moving from purchased material to in-house airlaid production? CAMPEN can deliver a turnkey airlaid production line for your products and targets. Our specialists help you review layouts, process options and test results.

We focus on reliable production, safe operation and clear project execution. You get practical guidance from concept to stable output. The result is a production setup built for quality, control and long-term performance.

Considering in-house airlaid production? Talk to CAMPEN about airlaid technology, pilot testing and line configuration before you invest. Learn more about CAMPEN’s airlaid solutions or explore our airlaid test center.