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    Heavy-duty slitter rewinder solutions designed for efficient material processing

    Airlaid pilot testing for reliable process validation and scale-up

    Since the 1970s, CAMPEN has designed reliable and robust nonwoven solutions for industrial production. We build complete airlaid lines and support customers with clear process data. Our airlaid pilot testing helps you prove concepts, test materials and optimise the airlaid process before a major investment.

    You receive quality samples, documented results and practical guidance from our airlaid team. We listen, test, document and help you choose a reliable production path. This reduces uncertainty before you commit to full-scale airlaid technology.

    What airlaid pilot testing can confirm

    Use airlaid pilot testing to test airlaid products before investing in full-scale production. You can validate raw materials, recipes and product properties under controlled conditions. This gives your team a stronger basis for technical and commercial decisions.

    You can evaluate forming, bonding and drying in one structured trial. The results help define a stable process window and reduce costly assumptions. They also support discussions about capacity, product quality and production line configuration.

    Typical trial objectives include basis weight control, web uniformity and bonding strength. Airlaid pilot testing also helps assess absorption, softness, density, bulk and SAP distribution. These parameters often decide whether a product is ready for scale-up.

    • Reduced risk: early testing helps you avoid costly design errors.
    • Faster development: focused trials can shorten the route to production.
    • Clear documentation: test reports support business cases and approvals.
    • Better product quality: recipe tuning helps improve consistency and performance.
    • Reliable scale-up: process windows support safe and repeatable production.

    Trial planning for reliable scale-up

    We start with your target product, materials and KPIs. Our team then prepares a focused test plan with clear acceptance criteria. This keeps the pilot trial efficient and aligned with your end-use requirements.

    During airlaid pilot testing, we adjust process settings and record key values. We produce samples for lab testing, customer review or internal validation. Trial data can also support product development testing and future specifications.

    After the trial, you receive a concise report with settings, results and recommendations. This helps you assess line concepts, capacity needs and scale-up options. The report can also support SOPs and operator training later in the project.

    • Raw material testing: compare fibres, pulps, binders, SAP and additives.
    • Recipe development: find combinations that support quality and cost targets.
    • Process window testing: define stable settings for forming, bonding and drying.
    • Sample production: create rolls or sheets for testing and stakeholder review.
    • Quality documentation: use recorded data to support specifications and production routines.

    Pilot line equipment and process options

    Our airlaid pilot testing line is designed to reflect full-scale airlaid technology. You can adjust feed systems, forming heads, web layering, binder application and drying profiles. This flexibility supports many product types and material combinations.

    The pilot line is easy to operate and supports fast set-up. Safe access and clear controls help reduce downtime during trials. The layout also makes it easier to review process changes with your technical team.

    Forming and web uniformity

    We help you optimise fibre opening, distribution and web uniformity. Adjustable airflow and suction help tune basis weight and porosity. These settings can improve stability and reduce waste in future production.

    Bonding and drying performance

    You can test thermal bonding, latex binders and biobased binders. Adjusting add-on, curing and temperature helps reach target strength and handfeel. Correct bonding can improve durability and reduce end-use complaints.

    Testing and process documentation

    We sample and measure key properties during the trial. You receive test sheets, samples and a structured report. This supports safe scale-up and helps define specification limits before equipment is selected.

    • Flexible recipes: the set-up supports many fibres, pulps and binders.
    • Efficient runs: fast changeovers help you test more variables per day.
    • Quality control: parameter tracking helps turn trials into production routines.
    • Lower future costs: validated settings can reduce material and energy losses.

    Specialist support from an experienced airlaid partner

    CAMPEN is a long-standing nonwovens partner with strong process experience. Our engineers design, build and service complete airlaid lines worldwide. This gives your trial team practical knowledge from real production environments.

    You work with specialists who understand airlaid product development testing and production risks. We help you make decisions based on trials, data and practical line knowledge. Our focus is always on reliable performance, robust design and easy maintenance.

    • Customer focus: we align each trial with your product and market needs.
    • Confidential testing: NDAs and dedicated sessions help protect your data.
    • Scalable results: trial findings can transfer to full-scale airlaid equipment.
    • Reliable support: our team supports you before, during and after testing.
    • Robust line thinking: we focus on safety, uptime and easy operation.

    Whether you are a manufacturer, converter or product developer, pilot trials can support better decisions. An airlaid testing facility gives you evidence before you specify or buy a full production line. It also helps confirm whether the selected recipe fits your quality, cost and capacity targets.

    Preparing your project for airlaid pilot testing

    A successful trial starts with clear targets. Define the product type, basis weight, roll width, absorbency, strength and material limits. Share available raw material data and any existing production challenges.

    CAMPEN can then propose a practical trial structure. The aim is to confirm feasibility, refine your recipe and set a reliable process window. This gives your team a stronger platform for investment planning and production scale-up.

    Considering in-house airlaid production? Talk to CAMPEN about airlaid technology, pilot testing and line configuration before you invest. Learn more about CAMPEN’s airlaid solutions or explore our airlaid test center.

    Let us make a difference in your production. Contact us today.

      Peder from Campen