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    Industrial winder and slitter machinery for nonwovens and technical textiles

    Advanced web handling and tension control for safe and efficient production

    Since the 1970s, CAMPEN Machinery A/S has delivered reliable web handling and tension control for the most demanding industrial production lines. Our solutions ensure stable processing of elastic, rubber, and sensitive materials during unwinding, web transport, and rewinding. By combining robust mechanics, precision motor control, and high-accuracy load cells, we help you achieve safer operation, improved efficiency, and consistent roll quality. With decades of experience, we support customers seeking stable web transport and process stability on every shift.

    Achieving stable and precise web processing

    Maintaining web tension to protect sensitive and elastic substrates

    CAMPEN’s web handling and tension control systems are engineered to keep tension constant across all running conditions—including speed changes, splices, and emergency stops. Using closed-loop control with integrated load cells and advanced motor regulation, your elastic and sensitive webs are protected from stretching, wrinkling, and edge damage. Our controlled unwinding and rewinding modules provide smooth web acceleration, stable torque, and reliable roll building, all of which enhance process stability and roll quality.

    You benefit from accurate web guiding and slitting, which means clean edges and precise lane positioning. Roller coverings and surface selections are tailored to rubber, nonwovens, coated, and tacky materials to ensure smooth, reliable web transport. This reduces unplanned stoppages and supports predictable quality in every roll produced.

    • Closed-loop web tension control minimises material losses and scrap.
    • Stable unwinding and rewinding prevent roll defects such as telescoping and blocking.
    • Adaptive dancer and nip controls absorb speed changes and reduce web deformation.
    • Precision slitting systems deliver clean cuts and high production yields.
    • Advanced web guiding solutions help maintain straight lanes at higher speeds and reduce manual correction.
    • Robust frames and intuitive HMIs offer dependable, easy-to-operate performance daily.

    Trusted engineering for complex nonwoven and laminate applications

    Tailored solutions for diverse materials and processes

    With our deep background in roll-to-roll processing for nonwoven, elastomer, film, and coated laminate industries, we understand the challenges of web tension control. CAMPEN engineers design drive systems, roller configurations, and sensors to address the unique behaviour of each substrate. Through simulation and process assessment, we develop control concepts to support your performance targets for speed, yield, and safety.

    Chosen hardware is selected for durability, low maintenance, and accuracy. Key features include flexible tension control systems with AC or servo drives, precise load cells, and robust edge guidance—all within a safe, operator-friendly structure. Recipe management helps operators achieve repeatable results, while built-in data logging provides traceability and supports continuous process improvement.

    • Wide-range load cells measure both light and heavy web tensions for delicate and elastic webs.
    • Accurate torque and speed controls keep elongation and roll profiles repeatable on every batch.
    • Special roller coatings allow smooth passage of tacky and coated materials.
    • Efficient slitting and trim handling solutions reduce dust and maintain edge integrity.
    • Recipe systems enable fast repeat setups and help maintain stable roll quality.
    • Integrated safety measures and protective guarding meet all current EU standards.

    Comprehensive project management and ongoing support

    A structured process from consultation to long-term service

    Starting with your goals and materials, we map out the line configuration, tension zones, and operating criteria. CAMPEN’s engineering team designs, builds, and tests your complete web handling and tension control system before delivery. Our field specialists manage installation, commissioning, and train your operators for an efficient start-up and secure daily production.

    We also retrofit existing lines to enhance web handling and tension control, boost throughput, and extend equipment operating life. Our service agreements focus on maximising process uptime and providing quick access to technical support whenever you need it.

    • On-site audits identify risks and improvement areas for better performance.
    • Retrofit packages can increase line speed and reduce losses from poor roll quality.
    • Operator and technician training services improve safe, effective usage and enable faster changeovers.
    • Remote support and genuine spare parts keep your production running reliably.
    • Full documentation and CE conformity simplify compliance and auditing processes.

    Partner with CAMPEN for advanced web handling projects

    If your processes involve elastic, rubber, or other sensitive webs, CAMPEN Machinery can help you achieve precise and reliable web handling and tension control. Share your production targets and material needs—our engineers will assess your setup and suggest clear, practical improvements. We support production managers and maintenance teams with robust, easy-to-operate solutions designed for safe and efficient performance.

    Need help with your web handling and tension control project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.

    Let us make a difference in your production. Contact us today.

      Peder from Campen