Since the 1970s, CAMPEN Machinery A/S has delivered reliable solutions for tension control for elastic materials in winding and converting lines. Our engineering expertise covers rubber webs, elastic films, laminates, and sensitive nonwovens. We combine technical know-how with a solution-focused approach. By listening, testing, and adapting each project, we achieve stable web transport, high roll quality, and reliable process stability across unwinding, slitting, and rewinding operations. Our tension control systems are robust and easy to operate. We support every customer from concept to service, ensuring your operators can safely run production lines and your product stays within specification shift after shift.
Elastic materials and rubber webs react strongly to tension variations. Even small errors can produce stretching, neck-in, permanent deformation, or telescoping. Tacky or coated materials may slip, and nonwovens risk wrinkling or tearing if tension is not controlled. Implementing precise tension control for elastic materials helps keep the web within safe tension limits, ensuring consistent process reliability and product quality.
We employ closed-loop web tension control for exact, real-time adjustment. True web force is measured using load cells, and motor control manages torque and speed throughout the process. This combination maintains steady web transport and uniform winding across the entire reel.
You benefit from controlled processes during unwinding, spreading, slitting, and rewinding—whether working with elastic films, rubber sheets, nonwovens, or specialist laminates. Each line zone is configured with tuned nip pressures, correct wrap angles, and low inertia rollers. Operators can rely on stable web handling without constant adjustments.
Our systems prioritise safe operation and easy cleaning. Safety guarding, interlocks, and CE-compliant controls protect your team during setup and production. User-friendly HMIs and recipe management make changeovers simple and help standardise every setup. Tension control for elastic materials is engineered to fit smoothly into your existing PLC or MES environments.
CAMPEN Machinery A/S designs, builds, and commissions complete roll-to-roll lines and targeted upgrades for production. Many machines operate reliably for decades, maintaining stable tension control for elastic materials. We understand the need for consistent uptime, uniform product quality, and cost control.
Our solutions support process engineers, technical staff, and production managers working with rubber webs, elastic laminates, and nonwovens. Whether you need a new line or a retrofit, you can expect robust engineering and open technical dialogue throughout your project.
Are you experiencing stretching, poor roll builds, or unstable web handling in your production? CAMPEN Machinery A/S can help stabilise your process through robust tension control for elastic materials. Share your application—product characteristics, web width, target line speeds, and quality standards. We assess requirements and recommend practical solutions, with lab trials and measured results to inform your decisions.
Discuss your needs with us for an on-site audit or to submit sample rolls for analysis. Together, we will optimise your production line, reduce waste, and deliver consistent roll quality for sensitive elastic webs.
Need help with your tension control for elastic materials project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.
Peder Helbo
Sales Director