Nonwoven line integration solutions for efficient, reliable production

Since the 1970s, CAMPEN Machinery A/S has supported nonwoven producers with reliable, easy-to-operate converting lines. With solid engineering and a solution-oriented approach, we ensure stable production and measurable results. Our nonwoven line integration aligns all process equipment, controls, and partners into one coordinated solution. This helps you achieve a robust line, one accountable team, and documented uptime. We design to match your material flow, quality expectations, and safety standards. The outcome is a complete line delivery that lowers project risk, reduces ramp-up time, and supports long-term efficiency.

Connecting every step in your nonwoven process for efficiency

We deliver turn-key solutions for nonwoven line integration that link essential process steps in one seamless, automated workflow. Each line includes unwinding, web handling, tension control, calendering, printing, hotmelt tape application, slitting, rewinding, roll handling, packing, and palletising. Every section is specified for your material widths and production speeds. Our engineers define supplier interfaces early and integrate partner equipment with unified control and safety systems. This reduces handovers and speeds up installation and commissioning.

We manage scope, timeline, and risk to ensure your nonwoven line integration is predictable from start to finish. Clear documentation and thorough risk assessments guide all phases. Our solutions focus on production stability: buffer zones, easy web threading, and precise tension help your operators run at target speeds safely. Standardised modules make maintenance and spare part management straightforward, maximising uptime and efficiency.

• One main contact lowers project risk and coordination time
• Predefined interfaces can reduce installation and ramp-up
• Unified safety and HMI design builds operator confidence and lowers errors
• Balanced web paths and accurate tension protect fibre structure and roll quality
• Integrated roll handling, packing, and palletising reduce labour costs per tonne

With decades in the nonwovens sector, we balance process capability, factory footprint, and investment cost. We manage the full scope of your complete line delivery, remaining responsible through performance testing and operator training.

Stable converting equipment designed for high output and reduced waste

Our nonwoven line integration expertise centres on robust slitting and rewinding solutions. Knife systems, winding methods, and drives are tailored to your grammages, widths, and production needs. Reliable tension control and guided web handling keep edges straight and rolls uniform, even at higher speeds. When needed, we integrate calendering, printing, and hotmelt tape application from selected partners to create a continuous, stable process across your nonwoven line.

• Automatic unwinding and splicing helps minimise production stops for greater efficiency
• Closed-loop tension systems support you in achieving thickness, bonding, and property targets
• Calendering modules with accurate nip control ensure consistent material quality
• Printing and hotmelt stations offer repeatable placement, supporting fast and clean changeovers
• Recipe control in slitters and rewinders reduces start-up waste during production changes
• Active web guiding limits wrinkles and trim waste, maintaining roll integrity
• Energy-efficient drives and heat recovery help cut running costs and environmental impact
• Accessible guarding and clear HMIs speed up operator training and support compliance with safety requirements
• Integrated roll handling and packing protects product quality and reduces manual handling risks

From filter media and hygiene materials to wipes, our robust converting lines meet the needs of demanding nonwoven applications. We design for durability, ease of maintenance, and easy spare part access. This helps your teams service the line quickly and safely, securing high uptime.

Delivering projects on time and providing continuous support

Since the 1970s, CAMPEN has completed nonwoven line integration projects across Europe, the Middle East, Asia, and the Americas. Our project process includes concept studies, site surveys, and data-driven layout planning. We validate throughput and efficiency, so your planning for staffing and logistics is solid. When needed, we use digital twins or offline trials to reduce start-up risk and guide decisions on your nonwoven line integration.

During commissioning, we synchronise recipes, tension profiles, and safety with your production standards. Operator training is hands-on, covering threading, product changes, quality checks, and troubleshooting. We deliver complete documentation and spare parts lists at handover. After start-up, our remote and on-site service support you in maintaining high overall equipment effectiveness. Upgrades, retrofits, and software improvements help expand your nonwoven line’s capacity and extend its lifecycle.

• Structured FAT and SAT help shorten the route to in-spec production
• Performance guarantees support your investment planning
• Condition monitoring enables predictive maintenance and fewer unplanned stops
• Modular expansions make future speed or width upgrades easy and minimise downtime

We serve as a reliable partner throughout your line’s lifetime. If you need increased capacity, new product formats, or added automation, we adapt the integrated solution to your current goals. This approach protects production stability and supports your business growth.

Need help with your nonwoven line integration project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.